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  • Horizontal Intervals Isolation Using Packer Bridge at the Severo-Komsomolskoye Field

    SevComNeftegaz LLC

    P.A. Likhachev LikhachevPA@skn.rosneft.ru

    B.I. Khusainov BI_Khusainov@skn.rosneft.ru

    P.V. Leontiev PV_Leontev2@skn.rosneft.ru

    WORMHOLES R&D LLC

    O.N. Zhuravlev ozhuravlev@wormholes.ru

    A.V. Gribanov agribanov@wormholes.ru

    A.M. Suvorov asuvorov@wormholes.ru

    In conditions when the oil industry is faced with the need to develop unconventional reserves and reduce production costs, technologies that able to provide the watercut reduction are becoming especially relevant. Isolation of intervals with high watercut of the horizontal well is quite a difficult task. Traditional cementing and conventional mechanical or hydromechanical insulating packer elements in horizontal sections work inefficiently, which does not lead to high-quality insulation of water inflow. Swellable packers cannot be easily removed after swelling. The most optimal solution for isolating horizontal intervals is the packer bridge, which has been successfully used at the Severo-Komsomolskoye field. The installation scheme of the packer bridge is shown in Pic. 1.

    Picture 1. Installation diagram of the packer bridge

    The basis of the packer bridge technology consists of self-sealing cup packers made of special heat-resistant elastomer,which are activated by a pressure drop. The uniqueness of the system lies in the built-in tracers systems that allowcontinuous monitoring of tightness without stopping the well. A distinctive feature of self-sealing cup systems is their noninstantaneous operation. For proper use of such systems, which are the basis of straddle packers, it is necessary to understand the time delay before complete isolation. The delay before the packers are completely isolated depends on the pressure drop acting on the cup packer elements, as well as the flow rate and the liquid that is being pumped or extracted.Without understanding all the characteristics of the operation of this equipment, inefficient operation of packers is possible, which leads to the flow of unwanted fluid from isolated intervals, as well as the flow of fluid during selectiveinjection into target intervals. For example, when pumping a viscous fluid to reduce the flow of water from floodedintervals, this viscous fluid often reduces production from other productive intervals due to the flow of this fluid intoneighboring intervals. Up to this point, there was no understanding of why this was happening and what needed to be changed. When the equipment was installed in the well to isolate water flows in the range of 1840-2490 meters, itdemonstrated full functionality. The initial production rate of 238 m3/day with 70% water supply after installationdecreased to 64 m3/day, and subsequent optimization of the operating mode allowed increasing production to 180 m3/daywhile maintaining an acceptable level of watercut. Laboratory analysis of samples taken in 5 stages showed that after the initial concentration of the tracres associated with the activation of the system, the concentration stabilized at a minimumlevel (Pic. 2), indicating a leak of less than 1 m3/day. This control accuracy was made possible by the use of highly sensitive laboratory equipment with a detection threshold of up to 10-9 g/l.

    Picture 2. Concentration of marker substances after installation of the poker bridge mg/l

    The economic effect of the introduction of this technology turned out to be very significant. One installation of the packer bridge made it possible to replace 3-4 cycles of traditional cementing, which led to a 40% reduction in costs and a 70% reduction in downtime. As a result, the estimated oil production rate of the well increased by 15-20%, which makes the technology extremely attractive for industrial applications.

    Thus, a paker bridge based on cup systems has shown its effectiveness as a comprehensive solution for isolating horizontal intervals. Its key advantages – the ability to work in difficult conditions, including production pipes with a diameter of 88-106 mm, the ability to continuously monitor the condition and significant economic benefits – allow us to consider this technology as a new standard in repair and insulation work. Its application is particularly promising in fields with high watercuts, where traditional methods of cementing demonstrate limited effectiveness.

    Pic. 3. Packer bridge, upper and lower packer

    An important advantage of the work carried out is the ability to control the tightness of the layout. The built-in marker cassettes allow you to monitor the insulation condition in real time, which is especially valuable for horizontal wells, where traditional diagnostic methods often give unreliable results. After installation, the system takes two days to reachoperating mode, but then ensures stable operation for a long time. These studies, along with previous work carried out inthe framework of industrial applications, have shown the possibility of effectively using leakproofness monitoring technology to control borehole insulating equipment of various designs.

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